Molten Weld

Flux Cored Welding Wires of our organization are manufactured using the highest grade of stainless steel, marking a niche in the industry for quality welding. Using CO2 as a shielding gas, these wires are able to show their efficiency while performing. The wires are known to run with very stable soft arc and being an all-positional produces excellent weld bead with minimum spatter and removable slag. Taking an account of its applications, the wires are purposely used for welding mild and medium strength carbon manganese steels. Consequently, our wires have become an excellent general purpose flux cored wire showing ease of use and high productivity.

Additional Information:

• Delivery Time: 24 HOURS
• Packaging Details: 12.5 KG SPOOL

This is a 100% CO₂ gas shielded flux cored wire for hardfacing applications, used for repairing crane wheels, blower blades, and bucketlips. The weld deposit is martensitic and resists metal-to-metal wear and mild abrasion.
Key Specifications (Typical) These are industrial consumables designed for very specific, high-wear applications, distinct from general-purpose gasless flux-cored wires (like AWS E71T-GS) used for mild steel fabrication. These technical documents detail the welding process, shielding gas requirements, and target hardness of "700H" flux-cored wires used in industrial applications.

Additional Information:

• Item Code: 700H
• Production Capacity: 1000 KG
• Delivery Time: 24 hours
• Packaging Details: 1 Spool - 15 Kg

The E81T1 B2C flux core wire is a gas-shielded, low-alloy steel welding wire primarily used for welding chromium-molybdenum (Cr-Mo) steels in high-temperature applications like pressure vessels, boilers, and piping in the power generation and petrochemical industries. Classification and CompositionThe classification is defined by the American Welding Society (AWS) standard AWS A5.29/ASME SFA 5.29: E - Electrode81 - Indicates a minimum tensile strength of 80,000 psi (550 MPa) after post-weld heat treatment (PWHT).T1 - A tubular (flux cored) wire for all-position welding (except vertical down), using a titania/rutile type slag system.B2 - Specifies the chemical composition of the deposited weld metal, which is approximately 1.25% chromium (Cr) and 0.5% molybdenum (Mo).C - Indicates that the wire is used with 100% CO₂ shielding gas. The 'M' alternative (B2M) is used with mixed gases (e.g., 75-80% Argon/balance CO₂). 

Key Features and Applications:

High-Temperature Service: The primary use is in welding steels subject to high-temperature services, as the weld metal is resistant to creep and maintains strength at elevated temperatures up to around 550°C (1000°F).Excellent Weldability: The wire provides a stable and smooth arc, minimal spatter, low fumes, and easy slag removal, resulting in a smooth, radiographic-quality weld bead.Welding Positions: It is an all-position wire, making it suitable for complex fabrication and pipe welding.Material Matching: It is designed for welding specific Cr-Mo steel grades such as ASTM A335 P11 and P12 pipe, and A387 Gr. 11 and Gr. 12 plate.Post-Weld Heat Treatment: Careful control of preheat, interpass temperatures (typically 325-375°F), and post-weld heat treatment is essential to avoid cracking and achieve the required mechanical properties. 

Additional Information:

• Production Capacity: 1000 Kg
• Delivery Time: 24 Hours
• Packaging Details: 1 Spool - 15 Kg

The E91T1-B3C flux core wire is a gas-shielded, low-alloy steel welding wire used for high-temperature and high-pressure service applications, specifically on 2.25% chromium (Cr) and 1.0% molybdenum (Mo) steels. It requires 100% CO₂ shielding gas for use.

Classification Breakdown The American Welding Society (AWS) classification AWS A5.29 E91T1-B3C indicates specific properties:
E - Electrode.91 - A minimum tensile strength of 90,000 psi (approx. 620 MPa) after post-weld heat treatment.
T1 - A tubular, rutile-type flux cored wire for all-position welding (except vertical down).
B3 - The chemical composition of the deposited weld metal, approximately 2.25%
Cr and 1.0%Mo.
C - Indicates the required shielding gas is 100% Carbon Dioxide.
Key Features and Applications :
The E91T1-B3C wire is primarily used for welding materials in demanding environments due to its excellent high-temperature creep resistance. Applications: It is widely used in the fabrication, erection, and repair of petrochemical processing equipment, pressure vessels, boilers, and high-pressure steam pipes in power generation plants.Base Materials: It is suitable for welding similar composition steels such as ASTM A387 Grades 21 and 22, A335 P22 pipe, and A217 Grade WC9 castings.Welding Performance: The wire offers a smooth arc, minimal spatter, low fumes, and easy slag removal, producing a high-quality, radiographic-grade weld bead.Procedure Requirements: A preheat of around 200°C (390°F) or more and subsequent post-weld heat treatment (PWHT), typically at 680-730°C, are required to achieve the correct mechanical properties and prevent cracking

Additional Information:

• Production Capacity: 1000 KG
• Delivery Time: 24 Hours
• Packaging Details: 1 Spool - 15 KG

Welding of 18%Cr-8%Ni stainless steels for high temperature service.
Designed for welding with 100% CO2 or Ar+15~25%CO2 shielding gas • Excellent all position weldability • Smooth and stable arc with a fast freezing slag.

• Low carbon content: The extra-low carbon content minimizes carbide precipitation at the grain boundaries, which provides excellent resistance to intergranular corrosion and stress corrosion cracking.
• Austenitic structure: The deposited weld metal has an austenitic structure with a balanced ferrite content. This helps reduce its susceptibility to cracking.
• Excellent weldability: The wire offers a stable arc, minimal spatter, and easy-to-remove slag. Its fast-freezing slag also assists with out-of-position welding.
• High deposition efficiency: E308LT1-1 has high deposition rates, which increases productivity, especially for flat and fillet welds on medium and heavy-thickness plates.
• Gas shielding options: While designed for 100% CO₂, some manufacturers specify that it can also be used with an Argon + CO₂ mixed shielding gas. 

Additional Information:

• Delivery Time: 24 Hours
• Packaging Details: 1 spool = 15kg, so minimum order required of 15kg.

AWS Class ENiCr3T1-1/T1 is known as 2209 Cored is a titania type flux cored wire for all position Welding with CO2 & Ar+CO2 mixed shielding gas. This wire is designed for Duplex stainless steels. Arc stability is excellent, so spatter loss is low and slag covering is Uniform with good removability. 

• Material:Duplex stainless steel, specifically alloys with approximately 22% chromium. 

Microstructure:

• The resulting weld deposit has a mixed austenitic-ferritic (duplex) structure, which is key to its strength and corrosion resistance. 

Applications:

• Used in harsh environments in industries such as offshore oil and gas, chemical processing, and pipeline construction. 

Benefits:

• Excellent resistance to pitting, stress corrosion cracking, and high tensile strength. 

Additional Information:

• Delivery Time: 24 Hours
• Packaging Details: 1 Spool = 15kg so minimum order required of 15kg.

AWS Class ENiCrMo3T1-1/T1 is known as 2594 is a grade of super duplex stainless steel, and it is available as a flux-cored wire for welding applications that require high strength and corrosion resistance, such as offshore, chemical, and marine environments. The "2594" designation refers to a specific chemical composition, and the flux-cored wire format provides excellent weldability and productivity for joining super duplex alloys like Zeron 100 and SAF 2507.
2594 super duplex flux core wire is used for welding applications in the chemical industry, offshore platforms, tubing, vessels, and other areas exposed to corrosive conditions.

• Chromium (Cr): ~25%
• Nickel (Ni): ~9.5%
• Molybdenum (Mo): ~3.8%
• Nitrogen (N): ~0.24%

Additional Information:

• Delivery Time: 24 Hours
• Packaging Details: 1 Spool = 15 kg , so minimum order require 15kg.

Applications: E309LT1 wire is primarily used for welding similar AISI 309L stainless steel materials. It is also highly effective for joining dissimilar steels, such as welding 304-type stainless steels to mild or low-alloy steels. Other uses include welding composite steel, cladding carbon steel with stainless steel, and fabricating parts for the petrochemical industry.

Low carbon content: The extra-low carbon content, indicated by the "L," minimizes the risk of intergranular corrosion by reducing carbide precipitation.

Good weldability: The wire provides excellent usability with a stable arc, low spatter, and easy slag removal. It is suitable for all welding positions.

Gas shielding: E309LT1 is a gas-shielded wire, typically requiring 100% CO2cap C cap O sub 2𝐶𝑂2 or a mixture of 75–80% Argon with the balance CO2cap C cap O sub 2𝐶𝑂2. The argon mix generally results in a smoother arc and less spatter. 

Additional Information:

• Delivery Time: 24 HOURS
• Packaging Details: 12.5 KG SPOOL

E308L is an all position stainless steel flux cored wire designed for optimum performance with 100% CO2 gas shielding. This wire is designed with fast freezing slag characteristics and good slag detachability. The wire welds satisfactorily in out of position and performs equally well when welding in the flat & horizontal position. The weld metal is of radiographic quality, resistant to cracking, and very good oxidation & scaling resistant at elevated temperature.

Additional Information:

• Delivery Time: 24 HOURS
• Packaging Details: 12.5 KG SPOOL

E309LT-1 is a stainless steel flux-cored wire for use in all positions with a 100% carbon dioxide shielding gas. It is specifically designed for welding dissimilar metals, such as stainless steel to mild or low-alloy steel. The "L" in its AWS A5.22 classification stands for low carbon content, which minimizes carbide precipitation and provides excellent resistance to intergranular corrosion. 
Key characteristicsComposition: A high-alloy wire with approximately 22–24% chromium and 12–14% nickel, which helps it tolerate dilution from carbon or low-alloy steels while maintaining corrosion resistance.Weldability: Provides a smooth, stable arc with minimal spatter, resulting in a polished bead appearance. The flux produces a fast-freezing, self-peeling slag that makes it easy to handle in all welding positions.Mechanical properties: Offers good tensile strength (typically over 500 MPa), yield strength, and elongation.Productivity: The higher deposition rates typical of flux-cored welding can lead to significant cost savings compared to other welding processes like shielded metal arc welding (SMAW). 

Additional Information:

• Production Capacity: 1000 kg
• Delivery Time: 24 Hours
• Packaging Details: Spool Packing

Welding of 18%Cr-8%Ni stainless steels for high temperature service.
Designed for welding with 100% CO2 or Ar+15~25%CO2 shielding gas • Excellent all position weldability • Smooth and stable arc with a fast freezing slag.

• Low carbon content: The extra-low carbon content minimizes carbide precipitation at the grain boundaries, which provides excellent resistance to intergranular corrosion and stress corrosion cracking.
• Austenitic structure: The deposited weld metal has an austenitic structure with a balanced ferrite content. This helps reduce its susceptibility to cracking.
• Excellent weldability: The wire offers a stable arc, minimal spatter, and easy-to-remove slag. Its fast-freezing slag also assists with out-of-position welding.
• High deposition efficiency: E308LT1-1 has high deposition rates, which increases productivity, especially for flat and fillet welds on medium and heavy-thickness plates.
• Gas shielding options: While designed for 100% CO₂, some manufacturers specify that it can also be used with an Argon + CO₂ mixed shielding gas. 

Additional Information:

• Delivery Time: 24 hours
• Packaging Details: 1 spool = 15kg, so minimum order required of 15kg.

Welding of 18%Cr-8%Ni stainless steels for high temperature service.
Designed for welding with 100% CO2 or Ar+15~25%CO2 shielding gas • Excellent all position weldability • Smooth and stable arc with a fast freezing slag.

• Low carbon content: The extra-low carbon content minimizes carbide precipitation at the grain boundaries, which provides excellent resistance to intergranular corrosion and stress corrosion cracking.
• Austenitic structure: The deposited weld metal has an austenitic structure with a balanced ferrite content. This helps reduce its susceptibility to cracking.
• Excellent weldability: The wire offers a stable arc, minimal spatter, and easy-to-remove slag. Its fast-freezing slag also assists with out-of-position welding.
• High deposition efficiency: E308LT1-1 has high deposition rates, which increases productivity, especially for flat and fillet welds on medium and heavy-thickness plates.
• Gas shielding options: While designed for 100% CO₂, some manufacturers specify that it can also be used with an Argon + CO₂ mixed shielding gas. 

Additional Information:

• Delivery Time: 24 hours
• Packaging Details: 1 spool = 15kg, so minimum 1 spool is required.

Welding of 18%Cr-8%Ni stainless steels for high temperature service.
Designed for welding with 100% CO2 or Ar+15~25%CO2 shielding gas • Excellent all position weldability • Smooth and stable arc with a fast freezing slag.

• Low carbon content: The extra-low carbon content minimizes carbide precipitation at the grain boundaries, which provides excellent resistance to intergranular corrosion and stress corrosion cracking.
• Austenitic structure: The deposited weld metal has an austenitic structure with a balanced ferrite content. This helps reduce its susceptibility to cracking.
• Excellent weldability: The wire offers a stable arc, minimal spatter, and easy-to-remove slag. Its fast-freezing slag also assists with out-of-position welding.
• High deposition efficiency: E308LT1-1 has high deposition rates, which increases productivity, especially for flat and fillet welds on medium and heavy-thickness plates.
• Gas shielding options: While designed for 100% CO₂, some manufacturers specify that it can also be used with an Argon + CO₂ mixed shielding gas. 

Additional Information:

• Delivery Time: 24 Hours
• Packaging Details: 1 spool = 15kg

Welding of 18%Cr-8%Ni stainless steels for high temperature service.
Designed for welding with 100% CO2 or Ar+15~25%CO2 shielding gas • Excellent all position weldability • Smooth and stable arc with a fast freezing slag.

• Low carbon content: The extra-low carbon content minimizes carbide precipitation at the grain boundaries, which provides excellent resistance to intergranular corrosion and stress corrosion cracking.
• Austenitic structure: The deposited weld metal has an austenitic structure with a balanced ferrite content. This helps reduce its susceptibility to cracking.
• Excellent weldability: The wire offers a stable arc, minimal spatter, and easy-to-remove slag. Its fast-freezing slag also assists with out-of-position welding.
• High deposition efficiency: E308LT1-1 has high deposition rates, which increases productivity, especially for flat and fillet welds on medium and heavy-thickness plates.
• Gas shielding options: While designed for 100% CO₂, some manufacturers specify that it can also be used with an Argon + CO₂ mixed shielding gas. 

Additional Information:

• Delivery Time: 24 Hours
• Packaging Details: 1 Spool = 15kg , so minimum 15 kg order is required.